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CT Shape 24mm PA66+GF25 Granules Forming High Precision Heat Insulation Profile

After-sales Service: Engineers Available to Service Overseas
Warranty: 1 Year 
Apparent Density: 1.25-1.35 g/cm3 / 1.30±0.05 g/cm3
Surface treatment: Unfinished 
Usage:aluminum windows and doors
Color: Black
Forming way: Extrusion
Application: Structural components
Material Properties:High Temp Resistance / High Impact / UV/weather resistance
Market Served:Windows & Doors
Customized:Customized
Usage:Internal
Color:Single Color
HS code: 391690
Port: Shanghai Port
Size: As drawing
Length: 6m/piece or customized
OEM service: available

  • Overview
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What is thermal insulation strips?

High Precision For Aluminum Sash Window Frame PA66 25% Fiberglass Thermal Insulation barrier strips.

Inserted in the thermal break aluminium profiles, and being the part of energy-saving window system for reducing heat conduction.

The shape I polyamide thermal barrier material can prevent the window frame from dust and water and could realize a better Uf value by sealing with a rubber profile, mostly used on the sash.

A thermal break is a material with low thermal conductivity, placed in an assembly, to reduce or prevent the flow of thermal energy between the inside and outside of a building.

    

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What are the different types of polyamides?

Polyamide (PA) is among the most important and proven technical thermoplastics, known for their heat resistance, stiffness and high mechanical stability Polyamides can be classified into different types, with PA 6, PA 6.6 and PA 12 most established on the market.

Our polyamide strips are made of PA6.6 reinforced by 25% fiberglass.

   

The Function of Thermal Break Strips in Window

Broken bridge heat-insulated aluminum alloy doors and windows is to divide the original whole-body aluminum alloy profile into two on the basis of traditional aluminum alloy doors and windows. The overall heat-insulating profile enables the heat-insulating strip and the aluminum alloy to jointly bear the load caused by the glass's own weight, wind pressure and temperature stress. Therefore, the use nature of the heat insulation strip determines that it must have high strength and excellent stability at the same time, otherwise it will easily cause doors, windows and curtain walls to break and fall off, causing major quality and safety hazards.

The word "bridge" in the name "broken bridge aluminum" means "hot and cold bridge" in material science, and the word "broken" stands for action words, which means "cut off the hot and cold bridge". Specifically speaking, aluminum alloy is a metal medium with strong thermal conductivity. When it collides with the temperature outside the house by a large difference, the aluminum alloy becomes a "bridge" for heat transfer. Using this type of material to make doors and windows, it will have Poor insulation too. However, the broken bridge aluminum is to disconnect the aluminum alloy from the middle, and the thermal conductivity of the plastic will be weaker than that of the metal. The disconnected aluminum alloy is connected together with hard plastic, so that the heat will not easily flow to the whole. material, so the heat insulation will become better, which is the origin of the name "broken bridge aluminum (alloy)".

     

Application of polyamide strip:

1. Used for thermal break aluminum window, door, curtain and walls

2. Many customer use thermal break aluminum profile to do big air conditioner to keep heat of cold air, then make use of energy saving.

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Characteristic of polyamide strips

Polyamide thermal breaks are extruded in dry state but they absorb moisture from the environment after the production as time passes. Moisture level depend the following conditions:

- Ambient temperature

- Ambient humidity

- Storage period

During the summer time, when the temperature and humidity in storage area are higher than usual, the insulating profiles absorb more moisture than in the remaining seasons, even stored properly.

   

What is the Suitable Width for Thermal Break Strips in Windows?

Generally speaking, the wider the heat insulation strip, the better. Under the premise of no damage to the product and the stability and quality of the heat insulation strip, the wider the aluminum insulation strip, the better, because the wider the heat insulation strip, the less heat transfer. The slower the window is, the better the insulation performance of the window is, and the more energy-saving it is, but the insulation strip must use PA66GF25 nylon strip.

Take 70 broken bridge aluminum doors and windows as an example: the standard width of the window insulation strip is between 2 cm and 2.5 cm, and it should not be too wide or too narrow; if it is 80 series or 90 series broken bridge aluminum doors and windows, wider insulation strips can be used. For heat strips, it is recommended that if the heat insulation strip exceeds 4 cm, it is better to choose imported brand heat insulation strips or brand heat insulation strips produced by domestic large-scale heat insulation strip factories.

When the width of the heat insulation strip reaches more than 40mm, the stability of the system will become worse, and with the increase of the cavity between the heat insulation strips, the loss of heat due to the convection effect will become more and more obvious, so the wider the heat insulation strip, The material composition and design of the heat insulation strip are obviously different from the conventional heat insulation strips. The wider heat insulation strips should use mesh heat insulation strips or spacer cavities in the middle, which greatly improves the stability and heat insulation and sound insulation performance of the heat insulation strips.

  

How to storage polyamide thermal break strips?

First, Store profiles horizontally in order to prevent bending or twisting the material, otherwise long storage periods cause permanent sagging. Support long lengths.

Second, Maintain ambient temperature in the range from 15 to 20 °C.

Third, Protecting against moisture.

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Our service about test

1.Size precision inspection insulation, according to the national standard GB/T23615.1-2017, the size precision of detection for customers of heat insulation strip.

2.Detection and analysis of insulation of internal structure, according to the national standard GB/T23615.1-2017.analyze the internal structure of insulation detection for customers.

3.Insulation density test, according to the national standard GB/T23615.1-2017, the application of electronic weighing instrument for detecting insulation density.

4.According to the national standard GB/T23615.1-2017, the insulation room temperature transverse tensile characteristic value, non-notched impact strength, high temperature and transverse tensile characteristic value of the test.

    

Different shapes:

I-type thermal break strip is a common insulation material for doors and windows, with a shape similar to the uppercase English letter "I". It is the first generation and easiest shape of polyamide strips.

Compared to other types of thermal break strips, the advantage of I-type strips is that their longer length can better adapt to the width of doors and windows, improving the thermal break effect.

In addition, Type I insulation strips can also adapt to different door and window sizes and specifications through their own shape and structure, with high flexibility and adaptability.

For the I-type strips, we can provide the following size or customize according to customer’s drawing.

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The C-type design provides a longer heat conduction path, resulting in better heat insulation performance than I-type strip, while also having better longitudinal load-bearing capacity. Besides, the C-type PA strip is also a necessary condition for the stepped drainage of thermal broken bridge aluminum.

For the C-type strip, we can provide the following size or customize according to customer's drawing.

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The design of T-type thermal break strips usually includes a horizontal section and a vertical section, forming a "T" - shaped structure.

This design adds a small section under the thermal break strip, allowing the sealing strip to overlap with the thermal break strips, thereby improving the overall insulation performance.

For the T-type strip, we can provide the following size or customize according to customer's drawing.

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Hollow thermal break strip, also known as multi-cavity insulation strip, can reduce heat transfer by changing the air flow path, thereby achieving insulation effect and further improving insulation performance.

Hollow thermal break strip are currently the mainstream products in the market and can support large width sizes. Many thermal break strips with a diameter of 35mm or more on the market are made into multi-cavity shapes, and their longitudinal load-bearing capacity is very high.

For the hollow type strip, we can provide the following size or customize according to customer's drawing.

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Product Performance

Item

Unit

GB/T 23615.1-2009

PW-Technical specification

Density

g/cm3

1.3±0.05

1.28-1.35

Linear expansion coefficient

K-1

(2.3-3.5)×10-5

(2.3-3.5)×10-5

Vicat softening temperature

ºC

≥230

≥233

Melting point

ºC

≥240

≥240

Testing for tensile cracks

-

No cracks

No cracks

Shore hardness

-

80±5

77-85

Impact strength(Unnotched)

KJ/m2

≥35

≥38

Tensile strength(longitudinal)

MPa

≥80a

≥82a

Elasticity modulus

MPa

≥4500

≥4550

Elongation at break

%

≥2.5

≥2.6

Tensile strength(transverse)

MPa

≥70a

≥70a

High temperature tensile strength(transverse)

MPa

≥45a

≥47a

Low temperature tensile strength(transverse)

MPa

≥80a

≥81a

Water resistance tensile strength(transverse)

MPa

≥35a

≥35a

Aging resistance tensile strength(transverse)

MPa

≥50a

≥50a

1. Sample water content less than 0.2% by weight.
2. Norm laboratory condition:(23±2)ºC and (50±10)% relative humidity.
3. The specifications marked with "a" only applies to I-shape strip otherwise, the specifications concluded between supplier and buyer through consultation, shall be written in contract or purchase order.

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